I'm going to share a technique I recently learned on making eyes from spoons and other easy to find materials. I want to share this for all of you to benefit from what I've learned and hopefully won't have trouble with spoon eyes anymore! I used to have trouble making eyes from spoons, I couldn't stand using them because it always had an ugly end that had to be covered in some way and I couldn't just use the spoon uncovered.
This technique is what I learned from Carrie Murphy, those of you that know about Christian Puppetry or I-Fest know she's amazing as a builder, puppeteer and more importantly, as a Christian minister. Hopefully you find this helpful! If you have any questions feel free to ask!
1) I bought these spoons at the Dollar Tree and at Walmart. Try to stock up on different sized spoons with different shapes so you have more options when making a puppet. However, I try to stay away from the spoons with ridges on the edges, just because it's harder to smooth them down.

For the pupils, my two favorites are Googley Eyes and Black Buttons.

2) I use stainless steel scissors when cutting the handle off,

if you do it slowly you can elimate getting too much of the handle and can already start to give the eye its shape.

3) Next, I use a nail file to shape the eyes. I tried sand paper before I learned this technique and it just wouldn't work for me. Nail Files [also called Emery Boards] have two different sides, the dark side is for Shaping and the light side is for Finishing.

I use the dark side to shape away until I get a nice shape and the smooth it off with the light side and voila! Beautiful eye shape that doesn't scream SPOON. [The top one still has the ridge on it, I didn't file it down completely out of laziness, it's there for photo purposes]

4) Now for the pupils! Personally, I DESPISE googly eyes with a PASSION! Eerrrr.. sorry.. Anyways off my rant,
I do, however, buy different sized googley eyes for a reason. I cut off the plastic eye shape and harvest the perfectly round pupil!

Another way to do the pupil is with black buttons. I buy the ones that are slightly rounded and have no design but are smooth and glossy. It gives the eyes a nice finish. To get rid of the back, I cut it off with my trusty scissors as close as I can to the button. Then I file away wit the dark side of the nail file and smooth it off with the light side.

5) Finally I just hot glue the pupil in place, as most of you probably know, try to make the eyes slightly cross-eyed as it gives them puppet amazing focus. Play around with the eyes until its just right.
If I want to give the eyes eyelids or eyelashes I cut them from foamies, sticky felt and scraps of antron fleece. I trace the eye shape on the side that WON'T show and draw and cut the shape I need.
Here are the finished eyes.

I'm still experimenting with this so its a learning experience for us all.
And finally, here are some cool work-in-progress of the beautiful puppets Carrie made for the Dream Team Performance "The Squire and the Scroll". They were ALL made from spoons and buttons. Enjoy!
http://i8.photobucket.com/albums/a31/sfkid106/PrincessHead2.jpghttp://i8.photobucket.com/albums/a31/sfkid106/082208_1517a.jpghttp://i8.photobucket.com/albums/a31/sfkid106/082208_1516a.jpghttp://i8.photobucket.com/albums/a31/sfkid106/Kingmouthopen.jpghttp://i8.photobucket.com/albums/a31/sfkid106/knightshaggyFr.jpghttp://i8.photobucket.com/albums/a31/sfkid106/Narratorfront.jpg