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The Big Head  (Read 1608 times)
Abdolos
« on: March 19, 2010, 01:12:23 am »

Here's something that I've meant to post for a while: It's something that I started building a few months ago and have stalled on a little bit.  Mostly that's because the show that it was being built for fell through, but also because it's been too cold to paint outside.  The project was to make a giant head with moving eyes and mouth that could swallow smaller puppets and cry them out.
I started with some design drawings, then moved on to a full-scale pattern in full view and profile:
001
Then I started laying out little wooden beams in squares and rectangles.  They're easiest to build:
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Things got more complicated when I moved up from the flat construction, but it's still basically the same thing:
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Here it is with even more wooden beams:
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And here with the separate jaw piece built:
005
Once I had the wooden frame, I started to cover it with foam sheets.  I didn't really measure that much or make a pattern here, I just eyeballed it.  In some places I used extra foam to bring features out, like the lips and chin.  The nose is thick foam laminated together and carved with scissors and electric carving knife:
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Then I spray-painted it grey as a base:
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And finally I built a stand for it:
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Now I need to wait for the spring thaw to be able to paint more.  I also need to figure out the eyes, but it's not really a priority right now.  In a few more weeks, perhaps.
Na
« Reply #1 on: March 19, 2010, 05:34:26 am »

Wow! That's pretty cool! How does the mouth work?

Can't wait to see some more pics!
miguel
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« Reply #2 on: March 19, 2010, 07:43:41 am »

Great job! Nice technique!
johian
« Reply #3 on: March 19, 2010, 09:16:09 am »

Well done,

the idea looks great... hope to see how things work.

Johan
Shawn Sorrell
« Reply #4 on: March 19, 2010, 12:02:43 pm »

Totally Awesome!  Smiley  I love seeing process pictures.
Billy D. Fuller
« Reply #5 on: March 19, 2010, 12:29:00 pm »

What a wonderful concept......................... Looks Great!

Billy D.
gompie
« Reply #6 on: March 19, 2010, 02:31:54 pm »

what a great work that you can build it....................
Abdolos
« Reply #7 on: March 20, 2010, 12:17:54 am »

Here's how the mouth works:
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The wood that forms the jaw extends out of the back of the head-frame on either side.  It forks just before the frame so that the jaw won't slide around  A hinge is made from dowel and holes drilled through the various parts.  Binder clips hold everything in place.  Move the levers and you move the jaw.  I'm thinking of adding a single crossbar to bridge the ends of the levers and make the controller easier to hold onto, but that might make the jaw unremovable, so I haven't done that yet.  Wait, I just got an idea:  I'll give the crossbar a connection similar to the pivot points, and so allow it to be removed at any time!  Thanks, everybody!
April Dawne
« Reply #8 on: March 21, 2010, 10:19:41 am »

Looks really cool!
Na
« Reply #9 on: March 29, 2010, 03:54:37 am »

Here's how the mouth works:
P3190004P3190003
The wood that forms the jaw extends out of the back of the head-frame on either side.  It forks just before the frame so that the jaw won't slide around  A hinge is made from dowel and holes drilled through the various parts.  Binder clips hold everything in place.  Move the levers and you move the jaw.  I'm thinking of adding a single crossbar to bridge the ends of the levers and make the controller easier to hold onto, but that might make the jaw unremovable, so I haven't done that yet.  Wait, I just got an idea:  I'll give the crossbar a connection similar to the pivot points, and so allow it to be removed at any time!  Thanks, everybody!


Oooh, so simple! The levers are a very cool idea
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