Okay - So I printed VampireWombat's pattern out again using Shawn's method and this is what I got...

Here is the first time I printed it out. It ended up being about 15.5in long on the bottom side which I thought was a little long so...

I printed it out again. This time it was 13in, which seemed more reasonable. So, I moved on to the foam.

Cut it out!

Glued it together, and.. it didn't look so good.

Agh! So frustrating! I know the darts still aren't perfect, but I'm more worried about the shape right now.

Even with it pinned (as if it had a mouthplate underneath it), it the shape doesn't look right. This shape would work perfectly for Rod's head(see image below), so I guess I got somewhere, but what did I do wrong with the pattern this time?!
The more mistakes I make the more I learn I guess...!
Rod:
